Chapter 1 2 3 4 5 6 7

Section 1.2 Preparation of the Opening

 

 

1. Check the opening to determine if the window is square and level and  measurement three places across the opening and three places up the opening. This must be accomplished before a rolling shutter is installed regardless whether it is a new or existing building. 

2. Prepare the wall where the tracks and shutter box are attached to the wall, and the bottom of the opening for the shutter to close. It may require a build out for mounting side frames, mounting brackets, sidetracks and sill. The objective of the build out is to achieve a level surface for the roll shutter assembly. Make sure that the thickness of the build out is sufficient so that the shutter will clear all protrusions such as handles, hinges, doorknobs etc… It is important that the surface the tracks and box are to be mounted on is on level for the correct operation of the shutter.

Note: Prior to drilling any holes ensure the all of your drill bits are sharp to prevent the drill from binding and possible damaging the shutter material or the wall of the building. Spread out your drop clothes adjacent to the opening.

3. Place the shutter box on the drop cloth, paper, or cardboard.

 4. Insert the tracks into the pins of the shutter box side frame. Measure the track-to-track (T-T) distance and check this against the cutsheet supplied with the shutter. If these dimensions agree, then proceed by placing the shutter into position, centered over the opening. Temporarily attach the system through the two pre-drilled holes in the top of each guide rail.

Note: Ensure that the front plate of the shutter box must be installed for this step. This will ensure that the side plates are parallel to each other.

5. Mark the location of the guide rails on the wall.

6. Mark the location of the operator 1 inch above the top of guide rail in line with existing pre-drilled mounting holes of guide rails.

 7. Remove the box and the guide rails.

8. Install the build out against the lines marked in step 5.

Note: Do not place the shutter material directly on concrete or lawn or garden material.

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